When manufacturing carbon fiber molds or products, every effort is made to ensure the highest quality molding workmanship and the highest aesthetics.
MDC is an excellent manufacturer of compression molds and carbon fiber molds, especially experienced in the design and manufacture of SMC molds, we can provide one-step solutions from conceptual design to FOT samples.
Some people know MDC because we are a professional compression mold manufacturer in SMC mould, BMC mould, GMT mould and LFT mould forming process technology, but in fact carbon fiber mould is also our core business in recent years.
When manufacturing carbon fiber molds or products, every effort is made to ensure the highest quality molding workmanship and the highest aesthetics.
1. The first is the design of the carbon fiber mould. The parting surface of the mould is an important factor in determining the structure of the mould. The mould structure can be semi-closed. The mould consists of upper and lower moulds (that is, female and male molds) and cores.
2. In order to successfully eject the carbon fiber part from the cavity intact, a reasonable ejection mechanism is critical.
3. Ensure the airtightness of the carbon fiber mould. In the vacuum process, the adhesion of carbon fiber can be made tighter, and the quality of the product can be guaranteed.
4. There is a certain heating device, which can heat the mould to a certain temperature (60-120°C), the temperature distribution of the mould is even, and the temperature can be detected and adjusted.
SMC composite material is a kind of FRP.If you need to find a suitable SMC mould manufacturer, MDC will provide you with high-quality SMC mould products!
If you have a project and need to find a suitable SMC mould manufacturer, please hand it over to the MDC team, MDC will provide you with high-quality SMC mould products!
SMC composite material is a kind of FRP, also known as sheet molding compound. Due to the characteristics and advantages of SMC material, it has been widely used in various fields, such as automobile, railway, aircraft, medical treatment, bathroom, etc. The MDC team has more than 20 years of experience The SMC mold manufacturing experience of our company has been involved in various fields, so don’t worry about it.
Give you a case of SMC mould:
This is the SMC washbasin mold made by MDC. In terms of production process, we controlled the temperature at 150 degrees and high pressure of 2,000 tons to complete it. Under the control of design and quality, the SMC washbasin was molded in one piece. The basin mold has been greatly appreciated by customers, and other SMC bathroom molds have been added.
The strength of SMC material is very high. After high temperature and high pressure, the molecular structure becomes extremely tight, which can reach 4 times that of steel, but the weight is 20-30% lighter than steel. In addition, SMC material is aging-resistant and has a long daily service life. Up to 20 years, and formaldehyde-free, corrosion-resistant, low-carbon and environmentally friendly, so if you are hesitating whether to use SMC mould products, you can put this into your consideration, and SMC mould manufacturers, MDC will be your best choice Partners, serve you wholeheartedly, tell us your needs, and give you satisfactory results!
The application of SMC materials to manufacture manhole covers has a good market.
The global sheet molding compound (SMC) market, during the forecast period 2018 to 2023, will register growth at a CAGR of 4.79%. The market for sheet molding compound (SMC) is set to reach US$2,042.4 million by 2023. The global market is anticipated to witness growth owing to the factors such as growing demand for lightweight vehicles as well as the expansion of the automobile sector.
Meanwhile,The increasing demand for lightweight materials in the construction sector in the sheet molding compound (SMC) market is set to play a key role in determining the growth potential during 2018 to 2023 years.
To sum up, the market prospect of SMC mold is very good.
Here is an example for you.
Currently, most manhole covers use SMC or BMC technology to replace steel parts. This is the SMC manhole cover mold designed and manufactured by our MDC, which has been appreciated by customers.
The application of SMC materials to manufacture manhole covers has a good market.
SMC manhole cover molds have been tested in many cities, and all performances are up to standard. They have high strength, rigidity, low cost, and are both environmentally friendly and anti-theft. The market is huge.
There are many places where SMC materials can be used in construction. In addition to common manhole covers, it also includes SMC seats, SMC bathrooms, SMC water tanks, etc., which are very extensive.
If you have needs about SMC products, please keep in touch with our team.
SMC materials are constantly popularized and applied, and they are involved in many fields, such as automobiles, industry, medical care, bathroom, electronics, etc.
According to statistics, from 2016 to 2019, the market size of the domestic mold industry increased from 273.1 billion yuan to 311.9 billion yuan, with a CAGR of 4.53%. In 2020, affected by the epidemic, the market size of the domestic mold industry will drop to 276.6 billion yuan, a year-on-year decrease of 11.3%. It is expected that the market size of China’s mold industry will rebound in 2021, reaching 302.833 billion yuan. In the future, it will maintain a stable growth form, and SMC molds are one of them. We can also predict that the development trend of SMC molds in recent years is very good, and there will be more room for development in the future. (As shown below)
At present, SMC materials are constantly popularized and applied, and they are involved in many fields, such as automobiles, industry, medical care, bathroom, electronics, etc., which are closely related to our lives. Therefore, the market for SMC products is also very broad, and it is very important to find a good SMC mold manufacturer.
In China, there are also many SMC mold manufacturers, but here, it is worth mentioning that an SMC mold manufacturer in Huangyan, Taizhou, Zhejiang – MDC mold, excellent SMC mold design and manufacturing capabilities make MDC the first choice for many customers to cooperate , such as McLaren, Lamborghini brands, etc.
First of all, I will introduce the equipment capabilities of MDC. MDC has a 2,000-ton press, which can ensure a high degree of precision in the production process of the mold.
Mold heating type: oil temperature heating/electric heating/steam heating
Hydraulic cylinders used: Parker, HPS, Merkle, MDC brand, etc.
Hydraulic machine working table: 3600mm*2400mm
In addition to hydraulic presses, there are also high-speed CNC milling machines, CNC milling machines, wire cutting, CNC finishing, assembly machinery and other equipment.
MDC’s experienced engineers, imported equipment, and sophisticated machining processes can meet customer quality requirements.
Because SMC can be molded into complex shapes, its excellent mechanical properties and surface appearance, as well as excellent electrical insulation, make this SMC material ideal for Class A automotive body panels, high-strength electrical components, and various structural components. There are also many excellent cases of MDC in SMC molds, you can see the following groups of product displays.
SMC bus bumper
SMC door lower guard pate
SMC molds have a wide range of applications, these are only part of the display, if you have other molds you want to see, you can contact us.
Regarding delivery time, you can always trust our team, not only fast delivery, but also high quality level of compression molds, including SMC, BMC, LFT, GMT, CARBONFIRBER, etc.
If you have an order, please get in touch with our team, we are here to serve you.
MDC mold adopts vacuum forming technology, which has a long service life, light weight and high strength, and is not easy to corrode.
MDC’s vacuum forming technology is a technology in which the mold is extracted from the air in the process of pressing the air, and the mold is usually produced and manufactured. MDC mold also adopts vacuum forming technology, which has a long service life, light weight and high strength, and is not easy to corrode.
Principle of vacuum forming mold:
Vacuum forming is to fix the thermoplastic sheet and sheet on the mold, heat it with a radiant heater to reach the softening temperature, and then use a vacuum pump to remove the air between the mold and the plate (sheet), so that the plate (sheet) The material parison is formed according to the contour of the mold. With the increase of the vacuum degree, the forming pressure under the parison is only 0.06-0.085MPa, while the air pressure above the parison remains at about 0.1 MPa. After cooling and setting, the product is blown out of the mold with compressed air and demolded.
Vacuum forming mold forming method:
Vacuum forming methods mainly include concave mold vacuum forming, punch vacuum forming, concave and convex mold vacuum forming successively, bubble blowing vacuum forming, auxiliary punch vacuum forming and vacuum forming with gas buffer device.
Advantages of vacuum forming molds:
(1) Saving raw and auxiliary materials, light weight, convenient transportation, good sealing performance, and meeting the requirements of environmental protection and green packaging;
(2) It can pack any special-shaped products without additional buffer materials;
(3) The packaged products are transparent and visible, beautiful in appearance, and easy to sell;
(4) The packaged products are suitable for mechanized and automated packaging, which facilitates modern management, saves manpower and improves efficiency.
MDC has been using vacuum forming technology, focusing on composite molds and molding molds, is a very professional SMC mold manufacturer, mainly engaged in SMC molds, BMC molds, GMT molds, LFT molds, etc., glass fiber reinforced plastic molds and carbon fiber molds These hot pressing molds The design, development and manufacture of the company’s molds are deeply trusted by customers.
SMC molds are lightweight and high-strength, resistant to high temperature and corrosion, not easy to oxidize, and have a long service life.
The use of sheet molding compound SMC is a very important production process in the production of GRP parts.
Please see the following section of the domestic urban bus project. These molds are made by MDC, and our engineering team communicates directly with the bus manufacturer on design changes, mold feasibility, and more.
Due to the professional experience and skilled engineers in making SMC molds, we are honored to be nominated as the mold maker for this project.
SMC bus back panel mold
Please look at this picture, this is the SMC bus back panel mold, the SMC mould produced by MDC is deeply trusted by customers.
As we know, SMC molds are lightweight and high-strength, resistant to high temperature and corrosion, not easy to oxidize, and have a long service life.
The existence of the bus is indispensable in life, and it has high requirements on the safety factor. The safety of passengers is closely related to the bus. Therefore, the back panel of the bus is made of SMC material, which is a good use of SMC.
In addition to the passenger car project, MDC has also done many excellent SMC cases in other industries such as medical treatment, industry and sanitary ware.
If you have related needs, please keep in touch with us.
On the market,SMC molds have been used in various fields and penetrated into all aspects of life.Products made by SMC can be seen in railway transportation,industry,agricultural tools,etc.
When you see the picture of the workers trying out the mold below, do you wonder what mold they are making? Smart you may already know that this is the SMC agricultural tractor roof mold! The design, manufacture and production of SMC molds are the business that MDC has been engaged in and loves.
Now let’s introduce the production process of SMC.
Sheet molding compound (SMC) is produced by using SMC unit, which is covered with plastic (such as PE, polyester) film on the top and bottom, and resin paste (containing resin, curing agent, thickener, filler and some auxiliary materials) is impregnated short. Cut fiber (about 1 inch long) or chopped strand mat, semi-finished sheet molding compound (sheet) for use in the dry molding process.
After understanding the SMC process, the SMC mold is ready to come out.
On the market, SMC molds have been used in various fields and penetrated into all aspects of life. Products made by SMC can be seen in railway transportation, industry, medical care, agricultural tools, etc.
Product advantages made by SMC molds
1. Light weight and high strength, the strength of SMC material is equivalent to that of steel, but the quality is only a quarter of that of steel;
2. Flame retardant, Class A flame retardant, smokeless and non-toxic when it exceeds the melting point;
3. Acid and alkali resistance, corrosion resistance, in the high acid and alkali working environment, the SMC material is not easy to undergo physical changes, and its performance far exceeds that of metals;
4. Anti-mildew and antibacterial, effectively inhibit the proliferation of mildew and improve the efficiency of product use;
5. Good fatigue resistance, the fatigue resistance of steel and most metal materials is 40%-50%, and the fatigue resistance of SMC materials is 70%-80%;
6. Excellent electrical properties, can maintain good dielectric properties at high frequencies, not affected by electromagnetic effects, does not reflect electromagnetic waves, and prevents electrostatic adsorption;
7. Thermal insulation, low thermal conductivity, effectively improve the service life of the product;
8. SMC mold has a long service life
If you have an order, MDC’s team will serve you wholeheartedly and customize a complete product production plan for you, please remember to contact us!
If you are looking for a suitable SMC supplier, MDC has all kinds of international advanced processing equipment.
MDC wants to tell suppliers why we choose to make SMC molds through this article.
Regarding the origin of the name MDC, MDC means the foothold of manufacture, development and creation.This is also the purpose of our manufacturing mold practice.
Let’s first understand the manufacturing process of SMC mold.
Moulding of SMC mould Parts:
Moulding is made in heated steel tools at temperatures between 125°C and 170°C. It is very important to take note of the setup instructions of each specific material due to the variety of formulations. All known processes are possible as the material will be tailor made for your specific process and application.
Compression moulding cycle
Layers of SMC are placed into the heated tool. Through closing the tool the material fills the cavity and polymerizes. After complete cure the parts are released hot. With compression moulding highest mechanical strengths can be achieved.
Applications
Market penetration for SMC mould is gaining ground in terms of both end-use applications and global demand. Suppliers are reporting more interest in SMC from industrial, consumer, building and construction, energy generation, electrical / electronic, non-automotive transportation, and even aerospace customers.
the application of smc mold
Increasing performance demands in automotive, electrical, appliance, food service, and energy industries, among others, plus the rising cost of cast metals, is prompting design engineers to consider metals conversion to alternate materials for new products. Thermoset composites have many unique properties – exceptional strength, light weight, corrosion resistance, UV resistance, electrical non-conductance, exceptional thermal properties – that make them desirable over thermoplastics and, in particular, metals, such as cast steel and aluminum.
For instance, thermoset composite materials can be used outdoors and in extreme environments, as they will not rust or corrode. And, because many components can be molded along with the part, and require no final finishing, they are often more economical from a total manufacturing standpoint.
MDC has excellent designers, perfect equipment and strict testing links, we will make customers feel the greatest sincerity.
Please believe that MDC has many years of experience in SMC mold design and manufacturing, which can meet your needs.
MDC is an excellent SMC mold manufacturer,MDC has rich experience in the design team, creating mature technical software customers to produce high-quality products.
SMC is a flat sheet-like compound, produced on a continuous moving belt process. The SMC composites are made from chopped multi end rowing strand sandwiched between two layers of film, onto the resin paste (resin, shrink compensation, fillers, additives and curing agent) has already been applied. The prepreg passes through a compaction system that ensures complete strand impregnation and makes a sheet wound into rolls. These are stored for pre maturing before moulding to allow the prepreg to thicken into a mouldable viscosity.
A typical formulation for a SMC is given below.
Raw material
Parts by weight
Unsaturated Polyester resin
60
Low profile additive
40
Peroxide
1.5
Fillers
150
Release agent
4
Magnesium oxide paste (35% MgO)
2
Glass fibres
25%on total formulation
SMC is a moulding compound made on the basis of glass-fibre reinforced unsaturated polyester resin. The use of Sheet Moulding Compound (SMC) is a very important production process for high volume production.
Bayer AG in Germany was the first to develop a process to produce thermoset polyester sheet molding compound (SMC) during the early 1960s, while Owens Corning Fiberglas was instrumental in bringing the process to the U.S. SMC combined resin, filler, and chopped glass in a doughy, easily handled sheet. The emergence of SMC resulted in the first mass-production process for composites, which offered a wide range of advantages over open-mold hand lay-up and spray-up composite methods.
MDC is good at making SMC molds.MDC is an excellent SMC mold manufacturer.Products with excellent design, MDC has rich experience in the design team, creating mature technical software customers to produce high-quality products.
MDC provides processors with full-process technical service development strength, a full range of technologies, and the development cycle of products using CAD/CAM/CAM design mode.
Sophisticated equipment enables us to do every detail well, and we are committed to developing products with higher precision, better rigidity, more durability and higher technical content.
As a professional SMC mold manufacturer in china,MDC is able to offer a completed solution for you. Please discuss with our team, if you have urgent enquires for SMC mould.
If you are looking for a suitable SMC supplier,MDC has all kinds of international advanced processing equipment.
When you asked this question, it was a pleasure for us to answer it for you.
In China, MDC will be your best choice, MDC is a very professional SMC mold supplier. MDC was established in 1997 and has more than 20 years of experience in mold manufacturing.
Molding mold is one of MDC’s largest products, providing development, design and manufacture of SMC mold, BMC mold, GMT mold, LFT mold and other molds.
SMC mold has the advantages of superior corrosion resistance, soft quality, easy engineering design and flexibility, and its mechanical properties can be comparable to some metal materials. Coupled with the low cost of SMC material, SMC is a very popular material in the market. Based on its characteristics, SMC is widely used in automobile, railway, industry, medical, aerospace, sanitary ware, etc.
In the manufacture of SMC molds, MDC has many excellent cases, such as Lamborghini body shells, McLaren doors, Foton Daimler front panels, etc., all of which are SMC molds produced by MDC, and the molds are obtained from customers. Greatly appreciated, MDC also has extensive experience in other SMC application areas, don’t worry about that. These pictures are all products we have made, you can take a look.
MDC has all kinds of international advanced processing equipment, and constantly introduces foreign high-tech to ensure and improve the quality of molding die and meet customer needs, strictly control the quality, pay attention to product quality, and implement strict and orderly implementation of all aspects of the production process. quality control, and at the same time firmly establish a business philosophy to meet user needs.
If you are looking for a suitable SMC supplier, then I believe MDC will be your best choice!
